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LOT 3: Valves test rig simulator of the pipeline valves laboratory

Technical training tools for the national maintenance and management training centre for SE NNEGC Energoatom personnel at Zaporozhye NPP. Contract number 2010/258-197

Tender EuropeAid/130045/D/SUP/UA

INSC Project U1.05/07С

Completion of the National Maintenance and Management Training Centre

for NNEGC “Energoatom” Personnel at Zaporozhye NPP, Ukraine

Full name of the product: Technical training tool (TTT), Valves test rig simulator of the ‘Pipeline valves’ laboratory.

 

Application:

The simulator must be used for practical training of operators serving Valves test rig and mechanical technicians of reactor and turbine equipment, performance of works on hydraulic and pneumatic test rig using a systematic approach to training (SAT) at the stages starting from the input control to demonstration of the knowledge and skills acquired at the simulator.

Categories of staff planned for training are: mechanical technicians of grade 3-6 working in reactor and turbine compartment that are involved in maintenance, valves repair and hydraulic and pneumatic test rig service.

Intended use of the simulator: training of mechanical technicians of reactor and turbine equipment engaged in valves MRO and test rigs service:

  • input knowledge control on the construction of stationary test rig , occupational safety and health rules, as well as testing technologies and skills required for effective work performance on the valves test rig;
  • instructor’s simulation/demonstration of the tests according to the chosen training scenario;
  • trainee’s training on the valve body testing with water and compressed air according to the training class scenario;
  • trainee’s training on the seat leakage testing with water and air;
  • trainee’s training on the safety relief valve  testing on valve actuation with air;
  • trainee’s training on the safety valves seat testing on air leakage;
  • trainee’s training on the safety valves seat testing on water leakage;
  • record of the test results in a simulator computer database;
  • practical trainee’s testing  by instructor on pipeline valves testing after the trainings.

Additionally, the simulator will be used for quality control of the pipeline valves maintenance and repair at the NPP during practical skill training on typical imperfections repair and armature assembly.

Measurement of radioactive materials and chemical substances levels of exposure on the environment and human

Measurement Laboratory for radiation and environmental monitoring is a part of Ukratominstruments Corporation. The laboratory is certified in accordance with the Law of Ukraine «On metrology and metrological activity», meets the criteria for certification in the state metrological system and conducts activities under the laws of Ukraine.

Measurement Laboratory for radiation and environmental monitoring of Ukratominstruments Corporation performs the following tasks:

  • Identification of radionuclide composition and specific activity of natural radionuclides of uranium-thorium series and artificial radionuclides in the environment via gamma-spectrometric analysis;
  • Measurement of the specific activity of cesium-137 and strontium-90 in food via gamma- and beta-spectrometric analysis;
  • Measurement of radionuclide composition and specific activity of natural and artificial radionuclides in water samples via y-spectrometric analysis;
  • Measurement of the effective equivalent absorbed dose of external gamma radiation;
  • Measurement of fixed and non-fixed surface contamination by alpha- and beta-emitting radionuclides;
  • Radiometric survey of vehicles;
  • Measurement of the equivalent equilibrium volume activity of radon-222 in the indoor air;
  • Measurement of external and internal exposure on human;
  • Measurement of the total concentration of dust in mines, buildings and sites for industrial and non-industrial purposes;
  • Determination of direction and velocity of the air in mines, buildings and sites for industrial and non-industrial purposes.

Radiation and Environmental Control in Mines of «EVRAZ Sukha Balka»

 

In 2012, Ukratominstruments Corporation performed works on radio-ecological monitoring in the mines of «EVRAZ Sukha Balka» in terms of measurement in the mine atmosphere of the concentration (volumetric activity) of radon in form of aerosols; humidity, air temperature, air pressure, dust in the air of working areas and gamma-radiation intensity.

Experts of the Corporation have made measurements at 6 mine levels in the mines «n. a. Frunze» and «Yubileynaya». The total number of measurements of the parameters of mine atmosphere was more than 6300.

 

Radiation and environmental monitoring of residential and non-residential buildings

 

Occurrence of natural radionuclides in the residential building materials determines the creation of conditions for formation of additional radiation dose for the population.

Nevertheless, the natural emanation of gaseous decomposition products of natural radionuclides of the uranium series may also affect the formation of effective radiation dose for human.

 

Educational institutions of Dneprodzerzhinsk

In November 2012, according to the agreement between the Department of Environmental Protection of Dneprodzerzhinsk city council and Ukratominstruments Corporation, a survey of the premises of public institutions of Dneprodzerzhinsk city, secondary school №35 and kindergarten №36 for the presence of radon-222 in the air and the level of gamma background was conducted.

At the secondary school №35, the measurement of equivalent dose rate (EDR) of y-radiation was performed at 56 control points (three measurements at each point), and the measurements of the volumetric activity (VA) of radon-222 were conducted at 56 control points.

At preschool general education institution (kindergarten) №36, the measurement of EDR of y-radiation was performed at 92 control points (three measurements at each point), and the measurement of VA of radon-222 was conducted at 148 control points.

 

«Energopol-Ukraine» PJSC

At the end of 2012, the measurement of the equivalent dose rate (EDR) of y-radiation in 4 sections of the house put into service was conducted.

Based on the requirements of the regulatory documents, the radiation control is a part of quality control of construction products, reliability requirements of buildings and structures during the operation and requirements for engineering surveys for construction.

In 4 sections of the house, the measurements of EDR of y-radiation were conducted at 4532 control points (three measurements at each point).

Система информирования населения

Система інформування населення (СІН) призначена для безперервного вимірювання ПЕД та температури на потрібній точці контролю з оперативним відображенням результатів на інформаційному табло.

Технічний комплекс вимірювальних засобів СІН відноситься до стаціонарних засобів вимірювання іонізуючих випромінювань, і може експлуатуватися в лабораторних і польових умовах.

Для вимірювання потужності еквівалентної дози іонізуючого випромінювання використовуються блоки детектування БДБГ-09.

Система стійка до впливу наступних кліматичних факторів:

  • температури повітря від мінус 25 ° С до плюс 50 ° С;
  • відносної вологості до 100% при температурі плюс 40 ° С і більш низьких температурах з конденсацією вологи;
  • атмосферного тиску від 84 кПа до 106,7 кПа.

Корпорація “Укратомприлад” розробила і встановила систему інформування населення в м Дніпродзержинськ для ДП “Бар’єр” в листопаді 2009 року.

Інформаційне табло системи інформування населення на будівлі ДП “Бар’єр”

Інформаційне табло системи інформування населення

Integrated radiation monitoring early warning system (IRM&EWS)

Integrated Radiation Monitoring & Early Warning System (IRM&EWS) was designed, manufactured and implemented by Ukratominstruments Corporation within TACIS project U4.01/05 to extend the functions of Automated Radiation Monitoring System (ARMS) in Chernobyl exclusion zone and to improve the monitoring of radiological and environmental situation in Chernobyl exclusion zone and out of its bounds.

IRM&EWS is an effective instrument for decision support in case of unfavorable, dangerous for human health or environment conditions, associated with deterioration of radiation situation in Chernobyl exclusion zone and out of its bounds. IRM&EWS is a primary instrument for risk and safety management and one of the levels of ensuring national and international safety management.

IRM&EWS is based on unique scientific developments, modern technical means and the latest technological solutions that rely on special software codes able to determine the size, quantitative and qualitative characteristics of the contaminated areas for a certain period of time, including the determination of their direction and depth. The system software analyzes the spread of radioactive contamination in the environment by using the Lagrange model.

The total coverage of IRM&EWS is more than 2000 sq. km.

Integrated subsystems of IRM&EWS:

  • Automated Radiation Monitoring System (ARMS) in Chernobyl exclusion zone;
  • Automated Control System for Non-Proliferation of radioactive substances and nuclear materials (DIS).

Features of IRM&EWS:

  • Usage of individual radio channel for data transmission from remote sensors to the data processing center;
  • Measurement of more than 500 radioecological, meteorological and physicochemical parameters of the environment;
  • Usage of specially designed software that allows analyzing, evaluating and predicting the radiological situation inside and outside of the exclusion zone;
  • Mobile control post based on off-roader;
  • Measurement, collection, archivation, analysis and forecast of data on radiological and environmental situation;
  • Equipment performance monitoring from single center with the possibility of signaling on the technical failures of system elements;
  • Internet user accessibility of the information on the radiological and environmental situation inside and outside of Chernobyl exclusion zone: http://srp.ecocentre.mns.gov.ua;
  • Reported data submission to the European Union data center (Ispra, Italy) regarding analysis of man-caused emergency situation inside and outside of the exclusion zone.

Wood Incinerator

Incinerator for burning radioactive-contaminated wood

 

Reduction of the amount of dry wood in Chernobyl exclusion zone (ChEZ) is aimed at reducing the risk of fires in the area and preventing radioactive pollution from the combustion products of radioactively contaminated wood.

 

Incinerator (boiler) is designed to burn radioactively contaminated wood in Chernobyl exclusion zone and for thermal power generation.

 

In the framework of the project, the existing modern wood burning technologies and technologies for treatment of radioactively contaminated ash and removal of contaminated combustion products from the flue gases were tested and implemented. The experience gained during the construction of the biomass incinerator will be used in the construction of other burning plants with higher performance. Energy obtained from burning dry wood will be used to power the existing local heating systems of ChEZ.

 

Incinerator for burning radioactive-contaminated wood is equipped with the system of dustless (dry) ash removal from the boiler and the system of dustless air-conditioning of radioactively contaminated ash.

 

This incinerator is the first one in Ukraine. It`s a demonstration project, as result of which more powerful boiling plants will be built.

    

Базова версія котла КВм(а) 2,0-01, встановлюваного в котельні (інсинераторі)

Аutomated radiation monitoring arms in chernobyl exclusion zone

Within the TACIS project U4.01/03S in the period from January 2006 to June 2007, “Ukratominstruments” corporation has introduced a new modernized automated radiation monitoring system (ARMS) in Chernobyl exclusion zone.

ARMS fulfils functions of operational radiation monitoring of atmospheric boundary layer and consists of:

  • GammaTRACER sensors with autonomous power supply for measuring EDR of gamma-radiation;
  • SkyLINK system for automatic data collection from EDR sensors via radio-channel;
  • sampling equipment for measuring radioactive aerosols concentration in the air – AURA-02 aeration devices;
  • equipment for monitoring the activity of radioactive iodides, alpha- and beta-active nuclides in the real-time mode (aerosol monitoring post);
  • meteorological station for forecasting  the progress of radiation situation;
  • software for data collection and processing, equipment management, data storage and forecast of the radiation situation;
  • external electronic display for demonstration in Chernobyl of EDR values at the ChEZ posts for ChEZ workers and visitors, crisis center equipment, satellite internet connection.

Features:

  • unique SkyLINK wireless communication system with data transmission via independent radio-channel at the distance up to 100 km;
  • GammaTRACER sensors: full autonomy, power supply from built-in batteries for up to 5 years, measurement memory up to 3 years.

Principles that lie in basis of the ARMS development (autonomy, self-descriptiveness, reliability, low operating costs) are of current interest not only for ChEZ, but also when creating other similar territorial and regional systems of radiation ecological monitoring.

System of teledosimetric control for «Shelter» object

Within the framework of the contract SIP05-3-001-15 with SSE «ChNPP» financed by EBRD, in February 2008 “Ukratominstruments” corporation put into operation the System of Teledosimetric Control which provides personnel radiation safety while performing works at the «Shelter» object and constructing the new safe confinement.

System provides:

  • remote dosimetric control (measurement of equivalent dose rate (EDR) and equivalent dose (ED)) in the high radiation fields with the help of MiniTRACE gamma S100 dosimeters (measurement range: 0,01 – 100 mZv/hour);
  • real-time informing of personnel performing radiation-dangerous works about exceeding the EDR and ED threshold levels via acoustic signals of different tonality and displaying measured data on the monitor;
  • real-time informing of personnel that is located at the central post about the EDR value in the places of dosimeter location and warning about exceeding the EDR and ED threshold levels;
  • communication of all dosimeters of the system with a central server via radio channel to transmit real-time measured data to the central server for operational control of the personnel exposure level to prevent overexposure; remote dosimeter diagnostic, early warning of the personnel regarding possible danger;
  • establishment of threshold levels and dosimeter data readout through IR-channel at the central post;
  • analysis of measured data, maintenance of measured data archive.

Features:

  • pocket dosimeter with short response time on change of the EDR level, low-power jam-resistant radio channel with working range within the system up to 5 km, non-volatile memory and IR-channel;
  • portable basic station allowing to deploy a network in the open territory;
  • laptop-based data acquisition and processing center (central server);
  • programmed thresholds on EDR and ED level, automatic mode change of data transfer when reaching estimated threshold value;
  • real-time signaling about exceeding the levels on-site and at the central post;
  • self-contained measuring data-base;
  • self-diagnostic system embedded in each unit of equipment.

Advantages:

  • gives possibility of operative administrative decisions making during carrying out of works with the purpose to prevent personnel overexposure;
  • provides the operative centralized control of radiation safety during carrying out of works and integrity of the equipment;
  • allows to conduct analysis and investigation of unclear situations both during and after control performance due to the automatic saving of data of the results of radiation control.

System includes:

  • portable MiniTRACE-gamma S100 dosimeters-radiometers with SkyLINK-type radio transmitter with a capacity of 10 mW, that ensures data transfer at a distance up to 5 km from the ShortLINK receiving base station;
  • ShortLINK receiving base station;
  • software for processing and storage of radiation control results.
  • In the System, the possibility of its extension is provided; that allows (if needed and with specified adjustments) to integrate within the System some additional MiniTRACE dosimeters and other devices in which SkyLINK-type radio transmitter is used.

Automation of production technology in mining and metals industry

Radioisotope instruments e.g. radioisotope density meters, thickness meters, level meters, gamma balance meters, gamma relays, etc. are widely used in the national economy. At present, within CIS countries, tens of thousands of these devices are used. Their main advantages are contactless, accuracy and reliability. The largest consumers of radioisotope devices are ferrous and non-ferrous metal enterprises (65%).

Commercially available radioisotope instruments and devices are conveniently classified according to their technological features. In accordance to this, all devices can be divided into three groups:

devices for the quantitative characterization of product materials;

devices for measurement and control of the quality characteristics of materials and products;

devices for control of the technological process behavior.

To solve the technological problems of the first group, the relay devices, level meters, flow meters, dispensers, and productivity meters are used. To solve the technological problems of the second group, the relay devices, volume weight meters, thickness meters, moisture meters, density meters and composition analyzers are used. To solve the problems of the third group, a chain of different radioisotope devices in conjunction with other instrumentation is most often used.

Ukratominstruments Corporation performs the integrated supply (design works, mounting, commissioning, putting into operation, certification and metrological attestation, personnel training, warranty and post-warranty service) of up-to-date equipment of leading domestic and foreign manufacturers for non-contact control of:

Humidity (with density compensation) of various loose media;

Density of various loose media, solutions and suspensions;

Level of liquids, solutions and loose media;

Thickness of rolled metals, structures and coatings.

Use of radioisotope methods and up-to-date technologies allows controlling the basic technological parameters operatively and with high accuracy, optimizing the systems of automatic control of technologic processes and guaranteeing high quality production.

Dosimetric and radiation monitoring system for «Vector» complex

«Vector» complex of enterprises on radioactive waste management (CE «Vector») is located in Exclusion Zone (hereinafter ChEZ) and is intended for processing and disposition of low- and middle-active long-living radioactive wastes (RW).

 

Vector_2.jpg

In 2008, the creation of system for dosimetric control and radiation monitoring for CE «Vector», whose mission is to monitor the radiation situation on the territory of CE «Vector» for reducing radiation exposure on personnel and protecting environment from RW pollution has begun. The system is based on the newest equipment that will allow operating it for a long time (up to 30 years) by means of replacement or repair of individual components.

 

Vector.jpg

RMS provides:

 

  • Radiation control for all types of radiation in the air, water and soil providing the information both to the personnel – at the place of situation, and to the operator on duty – at the central post;
  • Technological control of the processes running at CE “Vector” during RW management;
  • Radiation monitoring on the territory of CE “Vector” and outside for prohibiting the environmental contamination;
  • Control of RW activity accumulation when placing them to the storage, and database maintenance;
  • Control of radiation accumulation by the personnel and database maintenance;
  • Control of non-proliferation of radioactive contamination by personnel and transport outside the “dirty” zone of CE “Vector”;
  • Dosimetric control system (DCS) for monitoring radiation situation on the territory of CE “Vector” is being created for decreasing the personnel dose stress and for environmental protection from RW influence.

Vector_1.jpg

Features:

 

  • automated control of all the types of radiation: alpha, beta, gamma and neutron radiation, control of the aerosols in the working areas;
  • automated control of emissions to the atmosphere and to water reservoirs, control of ground waters;
  • operational control during RW management inside the buildings, constructions, premises and storages;
  • creation of long-term archive of the RW database at CE “Vector” (up to 300 years) with ensuring information security;
  • forming the database of containers with RW, creation of three-dimensional matrix of containers’ placing inside the storage with ensuring information security;
  • possibility of data transfer to the external authorized users (Chernobyl city, ChEZ administration; Kiev city, State Agency of Exclusion Zone Management, etc.).

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